Characterization of clay-modified thermoset polymers under various environmental conditions for the use in high-voltage power pylons

The effect of nanoclay on various material properties like damping and strength of typical thermoset polymers, such as epoxy and vinyl ester, was investigated. Different environmental conditions typical for high-voltage transmission pylons made of composite materials were taken into account. Resin samples were prepared with various clay weight fractions ranging from 0% to 3%. Scanning electron microscopy, transmission electron microscopy, X-ray diffraction and rheological analysis were used to study the morphology and the structure of the nanocomposites. For all nanoclay-modified thermoset polymers, the morphology was found to be of exfoliated structure mainly. Static, uniaxial tensile tests showed that the addition of nanoclay to thermoset polymers led to a beneficial effect on the stiffness, whereas the tensile strength and ductility significantly decreased. When exposed to different environmental conditions, nanoclay was found to have a positive influence on the dynamic properties, analysed by a dynamic mechanical thermal analysis. The addition of nanoclay to the thermoset resin led to an increase of the damping properties by up to 28% for vinyl ester and up to 6% for epoxy at −20°C. The dielectric properties were evaluated by electrical breakdown strength tests resulting in 11% better insulating behaviour for nanoclay-modified vinyl ester.