A pilot for proactive maintenance in industry 4.0

The reliability and safety of industrial machines depends on their timely maintenance. The integration of Cyber Physical Systems within the maintenance process enables both continuous machine monitoring and the application of advanced techniques for predictive and proactive machine maintenance. The building blocks for this revolution – embedded sensors, efficient preprocessing capabilities, ubiquitous connection to the internet, cloud-based analysis of the data, prediction algorithms, and advanced visualization methods – are already in place, but several hurdles have to be overcome to enable their application in real scenarios, namely: the integration with existing machines and existing maintenance processes. Current research and development efforts are building pilots and prototypes to demonstrate the feasibility and the merits of advanced maintenance techniques, and this paper describes a system for the industrial maintenance of sheet metal working machinery and its evolution towards a full proactive maintenance system.