High current density operation of proton exchange membrane fuel cells at a constant relative humidity

To further reduce the size and cost of proton exchange membrane fuel cells, it is desired to operate at high current densities exceeding 2 A/cm2, and consequently achieve power densities above 1 W/cm2. In a prior one-dimensional modeling study that employed the Engineering Equation Solver (EES), it was suggested that proton exchange membrane fuel cells might operate at current densities as high as 10 A/cm2 and even more when appropriate operating and channel dimensions are chosen, and perforated metal plates are used as porous transport layers instead of carbon fiber papers. The current study verifies the general findings of the previous 1-D model by a 3-D multiphase computational fluid dynamics model in Ansys CFX to obtain additional insights. Operating a proton exchange membrane fuel cell at a constant humidity (100%, 80%, 60%) from the inlet to the outlet at the cathode side appears feasible, and results for a current density above 6 A/cm2 were obtained. This mode of operation is promising also for automotive applications.