Bayesian multi-level modelling for improved prediction of corrosion growth rate

In pipelines, pressure vessels and various other steel structures, the remaining thickness of a corroding ligament can be measured directly and repeatedly over time. Statistical analysis of these measurements is a common approach for estimating the rate of corrosion growth, where the uncertainties associated with the inspection activity are taken into account. An additional source of variability in such calculations is the epistemic uncertainty associated with the limited number of measurements that are available to engineers at any point in time. Traditional methods face challenges in fitting models to limited or missing datasets. In such cases, deterministic upper bound values, as recommended in industrial guidance, are sometimes assumed for the purpose of integrity management planning. In this paper, Bayesian inference is proposed as a means for representing available information in consistency with evidence. This, in turn, facilitates decision support in the context of risk-informed integrity management. Aggregating inspection data from multiple locations does not account for the possible variability between the locations, and creating fully independent models can result in excessive levels of uncertainty at locations with limited data. Engineers intuitively acknowledge that the areas with more sites of corrosion should, to some extent, inform estimates of growth rates in other locations. Bayesian multi-level (hierarchical) models provide a mathematical basis for achieving this by means of the appropriate pooling of information, based on the homogeneity of the data. Included in this paper is an outline of the process of fitting a Bayesian multi-level model and a discussion of the benefits and challenges of pooling inspection data between distinct locations, using example calculations and simulated data.