Co-production of ethanol, biogas, protein fodder and natural fertilizer in organic farming - Evaluation of a concept for a farm-scale biorefinery

Piotr Oleskowicz-Popiel*, Zsófia Kádár, Stefan Heiske, Daniel Klein-Marcuschamer, Blake A. Simmons, Harvey W. Blanch, Jens Ejbye Schmidt

*Corresponding author for this work

Research output: Contribution to journalJournal articleResearchpeer-review

43 Citations (Scopus)

Abstract

The addition of a biorefinery to an organic farm was investigated, where ethanol was produced from germinated rye grains and whey, and the effluent was separated into two streams: the protein-rich solid fraction, to be used as animal feed, and the liquid fraction, which can be co-digested with clover grass silage to produce biogas. A method for ethanol production from rye was applied by utilizing inherent amylase activity from germination of the seed. Biogas potential of ethanol fermentation effluent was measured through anaerobic digestion trials. The effluent from the trials was assumed to serve as natural fertilizer. A technoeconomic analysis was also performed; total capital investment was estimated to be approximately 4MUSD. Setting a methane selling price according to available incentives for "green electricity" (0.72USD/m 3) led to a minimum ethanol selling price of 1.89USD/L (project lifetime 25yr, at a discount rate 10%).

Original languageEnglish
JournalBioresource Technology
Volume104
Pages (from-to)440-446
Number of pages7
ISSN0960-8524
DOIs
Publication statusPublished - Jan 2012
Externally publishedYes

Keywords

  • Bioethanol
  • Biogas
  • Organic farming
  • Process model
  • Technoeconomic analysis

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