Efficient and low-NOx combustion in a grate-fired boiler by feeding biomass non-uniformly along grate width: An integrated modeling study with experimental validation

The distribution of air flows and fuel feeds are two crucial operational parameters determining the high-efficiency combustion and low-nitrogen emissions in biomass-fired grate boilers. However, current optimizations primarily focus on air distribution, with limited attention given to fuel feeds optimization. In this study, a three-dimensional integrated model was developed in FLUENT platform for simulating a grate-fired boiler with four feed inlets, in which the DPM model was adopted to track particle information in detail, and the Ergun model was used to account for the flow resistance generated by the thick packed bed, implemented in the form of a UDF code. The reliability of the model was validated through comprehensive on-site experimental data. It was found that key parameters such as temperature and ignition front of char are non-uniformly distributed along the width of the four grates. Specifically, a significant lag in volatiles release and char oxidation occurs near the water-cooled wall on both sides. On this basis, the optimization strategies on improving efficient and low-NO_x combustion were proposed by redistributing the biomass fuel from near the sidewalls to the middle sections, and the optimal non-uniform feeding mode along the grate width was found. Results demonstrate that when the mass ratio of fuel between the middle and side grates is 0.30 to 0.20, yielding a maximum overall char burnout ratio of 84.74 %. Additionally, the concentration of NO decreases from 163.2 mg/m³ of uniform feeding mode to 149.4 mg/m³ (at 11 % O₂). These predictions will provide reliable theoretical guidance for enhancing boiler efficiency and reducing NO_x emissions in grate-fired boilers.