Hybrid testing of a telescopic pump for pressurized water power-take off

Hybrid testing, often referred to as hardware-in-the-loop, is when some parts of a complete system is modelled virtually and some parts are modelled experimentally, with information flowing back-and-forth between the virtual and experimental parts. Hybrid testing speeds up prototyping and testing. In this paper we outline the hybrid set-up for testing the performance of a hydraulic pump which is used as part of the power take-off system of the Wavepiston multi-body floating oscillating wave surge converter (OWSC). The motion of the OWSC is modelled in Orcaflex and the hydraulic system is simulated using Simscape. Due to the long stroke-length of the telescopic pump, a test rig handling only 1/3 of the stroke-length was constructed. The co-simulation, and linking to the test rig, is done using the Model.CONNECTTM and Testbed.CONNECTTM framework by AVL. The results obtained can be used for improving the numerical representation of the pump and validating models for the wear of the seals inside of the pump.